Hastelloy Pressure Relief Valve

Grade: C276 Grade: C22 Grade: B2

Designed for highly corrosive chemical services where conventional stainless grades are not suitable. Hastelloy pressure relief valves provide dependable protection in oxidizing, reducing and mixed acid environments, with grade selection based on the process media and temperature conditions.

Technical Specifications: Hastelloy Pressure Relief Valve

Design & Configuration
DESIGN TYPE: ANGLE TYPE & STRAIGHT BODY CONSTRUCTION: FORGED BAR STOCK / FORGING VALVE TYPE: PRV (PRESSURE RELIEF VALVE) SPRING: COLOURED SPRING FOR DIFFERENT SET PRESSURES
Materials Overview (Hastelloy Focus)
MAIN GRADES: HASTELLOY C276 / C22 / B2 SEAL MATERIAL: VITON, PTFE, NITRILE, EPDM, PEEK, METAL SEAT, KALREZ
Operating Ratings & Set Pressures
PRESSURE RATING: UPTO 10,000 PSI (700 BAR) SET PRESSURES: 15 PSI TO 10,000 PSI / 1 BAR TO 700 BAR TEMPERATURE RATING: (-30) DEG C TO +350 DEG CELCIUS
Size & End Connections
SIZE RANGE: 1/8" TO 2" & 3 MM TO 50 MM CONNECTION TYPE: THREADED, TUBE FITTING, FLANGE END, BUTTWELD & SOCKETWELD PORT CONFIGURATION: MALE X FEMALE, TUBE END, FEMALE X FEMALE, FLANGED THREAD TYPE: NPT, BSPP, BSPT, METRIC & OTHER
Compliance, Finish & Traceability
BRAND: Pipe-Lok Vales & Fittings SURFACE FINISH: ELECTROPLATED, SHOT BLASTED TRACEABILITY: Pipe-Lok Vales & Fittings LOGO, MATERIAL GRADE, SET PRESSURE, CONNECTION SIZE, LOT NUMBER CERTIFICATION: NACE COMPLIANCE / ON REQUEST
Drawing / Datasheet
ON REQUEST

Types of Hastelloy Pressure Relief Valves

High-Performance Flow & Safety Instrumentation Solutions

Male x Female Pressure Relief Valve
Male x Female Pressure Relief Valve
Tube End Pressure Relief Valve
Tube End Pressure Relief Valve
Female x Female Pressure Relief Valve
Female x Female Pressure Relief Valve
Flanged Pressure Relief Valve
Flanged Pressure Relief Valve

Chemical Composition: Hastelloy C276 (UNS N10276)

Hastelloy C276 is a nickel-molybdenum-chromium alloy known for outstanding resistance to pitting, crevice corrosion and a wide range of aggressive chemical media.

Element Weight Percentage (%)
Nickel (Ni) Balance
Molybdenum (Mo) 15.0 - 17.0
Chromium (Cr) 14.5 - 16.5
Iron (Fe) 4.0 - 7.0
Tungsten (W) 3.0 - 4.5
Cobalt (Co) 2.5 max
Carbon (C) 0.010 max
Manganese (Mn) 1.00 max
Silicon (Si) 0.08 max
Sulfur (S) 0.030 max

*Composition limits are indicative for the listed grade family; applicable product specifications may vary depending on valve component and product form.

Mechanical Properties: Hastelloy C276 (UNS N10276)

Hastelloy C276 combines good mechanical strength with exceptional corrosion resistance in severe chemical process environments.

Property Typical / Minimum Value
Tensile Strength 690 MPa min
0.2% Yield Strength 283 MPa min
Elongation 40% min
Hardness Approx. 100 HRB max
Density Approx. 8.9 g/cm3

*Mechanical requirements depend on product form, heat treatment and applicable ASTM/ASME specification. Confirm final values against the material specification used for the pressure relief valve component.

Chemical Composition: Hastelloy B2 (UNS N10665)

Hastelloy B2 is a nickel-molybdenum alloy developed specifically for reducing environments, offering outstanding resistance to hydrochloric acid at all concentrations and temperatures.

Element Weight Percentage (%)
Molybdenum (Mo) 26.0 - 30.0
Iron (Fe) 2.00 max
Chromium (Cr) 1.00 max
Cobalt (Co) 1.00 max
Manganese (Mn) 1.00 max
Silicon (Si) 0.10 max
Carbon (C) 0.02 max
Phosphorus (P) 0.04 max
Sulfur (S) 0.03 max
Nickel (Ni) Balance

*Composition limits are as per the applicable ASTM/ASME specification for UNS N10665; actual limits may vary depending on valve component and product form.

Mechanical Properties: Hastelloy B2 (UNS N10665)

Hastelloy B2 in the solution annealed condition provides high ductility and good tensile strength, allowing reliable sealing performance in aggressive acid service.

Property Typical / Minimum Value
Tensile Strength 760 MPa min
0.2% Yield Strength 350 MPa min
Elongation 40% min
Hardness Approx. 230 HB
Density Approx. 9.24 g/cm³

*Mechanical requirements depend on product form, heat treatment and applicable ASTM/ASME specification. Confirm final values against the material specification used for the pressure relief valve component.

Chemical Composition: Hastelloy C22 (UNS N06022)

Hastelloy C22 is a nickel-chromium-molybdenum-tungsten alloy with better overall corrosion resistance than C276 in oxidising media, and strong resistance to pitting, crevice corrosion and stress corrosion cracking.

Element Weight Percentage (%)
Chromium (Cr) 20.0 - 22.5
Molybdenum (Mo) 12.5 - 14.5
Tungsten (W) 2.5 - 3.5
Iron (Fe) 2.0 - 6.0
Cobalt (Co) 2.50 max
Vanadium (V) 0.35 max
Manganese (Mn) 0.50 max
Silicon (Si) 0.08 max
Carbon (C) 0.015 max
Phosphorus (P) 0.02 max
Sulfur (S) 0.02 max
Nickel (Ni) Balance

*Composition limits are as per the applicable ASTM/ASME specification for UNS N06022; actual limits may vary depending on valve component and product form.

Mechanical Properties: Hastelloy C22 (UNS N06022)

Hastelloy C22 offers a high level of ductility along with dependable strength, and resists formation of grain boundary precipitates in the weld heat affected zone of fabricated valve components.

Property Typical / Minimum Value
Tensile Strength 690 MPa min
0.2% Yield Strength 310 MPa min
Elongation 45% min
Hardness Approx. 210 HB
Density Approx. 8.69 g/cm³

*Mechanical requirements depend on product form, heat treatment and applicable ASTM/ASME specification. Confirm final values against the material specification used for the pressure relief valve component.

Applications of Hastelloy Pressure Relief Valves

Designed for demanding pressure systems where material compatibility, corrosion resistance and reliable pressure protection are essential.

Chemical Processing

Preferred for acids, chlorides, solvents and aggressive chemical transfer systems.

01

Pharmaceutical

Used where clean, corrosion-resistant pressure protection is required.

02

Pollution Control

Suitable for scrubbers, flue gas systems and chloride-bearing condensates.

03

Petrochemical

Reliable in corrosive refinery and petrochemical process lines.

04

Pulp & Paper

Used in bleaching chemicals and oxidizing chloride environments.

05

Acid Handling

Selected for sulfuric, hydrochloric and mixed acid service after media review.

06

Swagelok® Equivalent Pressure Relief Valve Part Numbers

Pipe-Lok Vales & Fittings manufactures high-quality alternatives to the following standard industry part numbers

Swagelok Part No. Pipe-Lok Vales & Fittings Equivalent Availability
SS-4R3AAvailable Ready to Ship
SS-4R3A1Available Ready to Ship
SS-4R3A5Available Ready to Ship
SS-4R3A5-BUAvailable Ready to Ship
SS-4R3A5-EPAvailable Ready to Ship
SS-4R3A5-KZAvailable Ready to Ship
SS-4R3A5-NEAvailable Ready to Ship
SS-4R3A5-RTAvailable Ready to Ship
SS-4R3A-BUAvailable Ready to Ship
SS-4R3A-EPAvailable Ready to Ship
SS-4R3A-KZAvailable Ready to Ship
SS-6R3A-MMAvailable Ready to Ship
SS-8R3A-MMAvailable Ready to Ship
SS-R4M8F8Available Ready to Ship
SS-R4M8S8Available Ready to Ship
SS-R4S8Available Ready to Ship
SS-R4S12MMAvailable Ready to Ship
SS-RL3M4-F4Available Ready to Ship
SS-RL3M4F4-RTAvailable Ready to Ship
SS-RL3M4-S4Available Ready to Ship
SS-RL3S4Available Ready to Ship
SS-RL3S4-SC11Available Ready to Ship
SS-RL3S4-EPAvailable Ready to Ship
SS-RL3S4-MOAvailable Ready to Ship
SS-RL3S4-KZ-11002Available Ready to Ship
SS-RL3S6MMAvailable Ready to Ship
SS-RL3S8MMAvailable Ready to Ship
SS-RL4M8F8Available Ready to Ship
SS-RL4MR8Available Ready to Ship
SS-RL4S8Available Ready to Ship
SS-RL4S12MMAvailable Ready to Ship
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