Duplex Pressure Relief Valve

Grade: 2205

Engineered for strong chloride corrosion resistance, high yield strength and dependable pressure protection. Duplex 2205 pressure relief valves are widely used in offshore, chemical, water treatment and process systems where austenitic stainless steels need higher strength and better resistance to pitting and stress corrosion cracking.

Technical Specifications: Duplex Pressure Relief Valve

Design & Configuration
DESIGN TYPE: ANGLE TYPE & STRAIGHT BODY CONSTRUCTION: FORGED BAR STOCK / FORGING VALVE TYPE: PRV (PRESSURE RELIEF VALVE) SPRING: COLOURED SPRING FOR DIFFERENT SET PRESSURES
Materials Overview (Duplex 2205 Focus)
MAIN GRADES: DUPLEX 2205 SEAL MATERIAL: VITON, PTFE, NITRILE, EPDM, PEEK, METAL SEAT, KALREZ
Operating Ratings & Set Pressures
PRESSURE RATING: UPTO 10,000 PSI (700 BAR) SET PRESSURES: 15 PSI TO 10,000 PSI / 1 BAR TO 700 BAR TEMPERATURE RATING: (-30) DEG C TO +350 DEG CELCIUS
Size & End Connections
SIZE RANGE: 1/8" TO 2" & 3 MM TO 50 MM CONNECTION TYPE: THREADED, TUBE FITTING, FLANGE END, BUTTWELD & SOCKETWELD PORT CONFIGURATION: MALE X FEMALE, TUBE END, FEMALE X FEMALE, FLANGED THREAD TYPE: NPT, BSPP, BSPT, METRIC & OTHER
Compliance, Finish & Traceability
BRAND: Pipe-Lok Vales & Fittings SURFACE FINISH: ELECTROPLATED, SHOT BLASTED TRACEABILITY: Pipe-Lok Vales & Fittings LOGO, MATERIAL GRADE, SET PRESSURE, CONNECTION SIZE, LOT NUMBER CERTIFICATION: NACE COMPLIANCE / ON REQUEST
Drawing / Datasheet
ON REQUEST

Types of Duplex Pressure Relief Valves

High-Performance Flow & Safety Instrumentation Solutions

Male x Female Pressure Relief Valve
Male x Female Pressure Relief Valve
Tube End Pressure Relief Valve
Tube End Pressure Relief Valve
Female x Female Pressure Relief Valve
Female x Female Pressure Relief Valve
Flanged Pressure Relief Valve
Flanged Pressure Relief Valve

Chemical Composition: Duplex 2205 UNS S32205 / S31803

Duplex 2205 combines chromium, nickel, molybdenum and nitrogen to provide a balanced ferritic-austenitic microstructure with excellent strength and chloride corrosion resistance.

Element Weight Percentage (%)
Chromium (Cr) 22.0 - 23.0
Nickel (Ni) 4.5 - 6.5
Molybdenum (Mo) 3.0 - 3.5
Nitrogen (N) 0.14 - 0.20
Carbon (C) 0.030 max
Manganese (Mn) 2.00 max
Silicon (Si) 1.00 max
Phosphorus (P) 0.030 max
Sulfur (S) 0.020 max
Iron (Fe) Balance

*Composition limits are indicative for the listed grade family; applicable product specifications may vary depending on valve component and product form.

Mechanical Properties: Duplex 2205

Duplex 2205 provides higher strength than common 300-series stainless steels while maintaining good toughness and corrosion resistance.

Property Typical / Minimum Value
Tensile Strength 620 MPa min
0.2% Yield Strength 450 MPa min
Elongation 25% min
Hardness 293 HB max
Density Approx. 7.8 g/cm3

*Mechanical requirements depend on product form, heat treatment and applicable ASTM/ASME specification. Confirm final values against the material specification used for the pressure relief valve component.

Applications of Duplex Pressure Relief Valves

Designed for demanding pressure systems where material compatibility, corrosion resistance and reliable pressure protection are essential.

Oil & Gas

Suitable for offshore process lines, separators, skids and pressure systems exposed to chlorides.

01

Chemical Processing

Used in chemical handling and process systems requiring higher strength and corrosion resistance.

02

Marine

Reliable for seawater-adjacent systems, shipboard services and coastal installations.

03

Water Treatment

Suitable for desalination, brine handling and industrial water treatment pressure circuits.

04

Pulp & Paper

Used in chloride-bearing and chemically treated process environments.

05

General Industry

Dependable pressure protection for high-strength stainless instrumentation systems.

06

Swagelok® Equivalent Pressure Relief Valve Part Numbers

Pipe-Lok Vales & Fittings manufactures high-quality alternatives to the following standard industry part numbers

Swagelok Part No. Pipe-Lok Vales & Fittings Equivalent Availability
SS-4R3AAvailable Ready to Ship
SS-4R3A1Available Ready to Ship
SS-4R3A5Available Ready to Ship
SS-4R3A5-BUAvailable Ready to Ship
SS-4R3A5-EPAvailable Ready to Ship
SS-4R3A5-KZAvailable Ready to Ship
SS-4R3A5-NEAvailable Ready to Ship
SS-4R3A5-RTAvailable Ready to Ship
SS-4R3A-BUAvailable Ready to Ship
SS-4R3A-EPAvailable Ready to Ship
SS-4R3A-KZAvailable Ready to Ship
SS-6R3A-MMAvailable Ready to Ship
SS-8R3A-MMAvailable Ready to Ship
SS-R4M8F8Available Ready to Ship
SS-R4M8S8Available Ready to Ship
SS-R4S8Available Ready to Ship
SS-R4S12MMAvailable Ready to Ship
SS-RL3M4-F4Available Ready to Ship
SS-RL3M4F4-RTAvailable Ready to Ship
SS-RL3M4-S4Available Ready to Ship
SS-RL3S4Available Ready to Ship
SS-RL3S4-SC11Available Ready to Ship
SS-RL3S4-EPAvailable Ready to Ship
SS-RL3S4-MOAvailable Ready to Ship
SS-RL3S4-KZ-11002Available Ready to Ship
SS-RL3S6MMAvailable Ready to Ship
SS-RL3S8MMAvailable Ready to Ship
SS-RL4M8F8Available Ready to Ship
SS-RL4MR8Available Ready to Ship
SS-RL4S8Available Ready to Ship
SS-RL4S12MMAvailable Ready to Ship
Go Back Top