Monel VCR Fittings

Monel 400 Monel K500

Monel nickel-copper alloys offer excellent resistance to seawater, hydrofluoric acid and reducing environments, combined with good mechanical strength, making them well suited for VCR fittings in marine and specialty chemical service.

Technical Specifications for Non-Ferrous Materials

Capacity & Configuration
OUTLET OPTIONS: 6, 8, 10, 12, 16, 20 WAY PORT CONFIGURATION: DOUBLE SIDED, SINGLE SIDED BODY TYPE: SEAMLESS PIPE, BAR STOCK MOUNTING: WALL MOUNTING
Ratings
PRESSURE: UPTO 3000 PSI TEMPERATURE: (-30) DEG C TO +550 DEG CELCIUS
Pipe Size & Thickness
PIPE SIZE: 1 1/2", 2" & CUSTOM 3" & 4" THICKNESS: SCH 40, SCH 80, SCH 160, SCH XXS
Connection Sizes
INLET: 1/4" TO 4" OUTLET: 1/4", 3/8", 1/2", 3/4" & 1" DRAIN: 1/4", 3/8", 1/2", 3/4" & 1"
Types & Ends
INLET: FLANGE, BALL VALVE, NEEDLE VALVE, BUTTWELD & SOCKETWELD OUTLET: BALL VALVE, NEEDLE VALVE, GLOBE VALVE END: NPT, BSPP, BSPT, TUBE FITTING, BUTTWELD, SOCKETWELD, METRIC
Materials Overview
DUPLEX / SUPER DUPLEX HASTELLOY / INCONEL / MONEL ALLOY 20 / 28 / TITANIUM / 6MO PTFE / PP / TANTALUM / ZIRCONIUM / NIOBIUM ALUMINUM / BRONZE / BRASS / COPPER / CUPRO NICKEL SS 304 / 316 / 316TI / 310 / 904L
Finish & Traceability
SURFACE: ELECTROPLATED, SHOT BLASTED, MIRROR POLISHED TRACEABILITY: Pipe-Lok Vales & Fittings LOGO, GRADE, PIPE SIZE, CONNECTION SIZE, HEAT NUMBER
Drawing / Datasheet
ON REQUEST

Chemical Composition: Monel 400 (UNS N04400)

A nickel-copper alloy with excellent resistance to seawater, hydrofluoric acid and many reducing chemical environments.

Element Weight Percentage (%)
Nickel (Ni) 63.0 min
Copper (Cu) 28.0 - 34.0
Iron (Fe) 2.50 max
Manganese (Mn) 2.00 max
Carbon (C) 0.30 max
Silicon (Si) 0.50 max
Sulfur (S) 0.024 max

*Composition limits are as per the applicable ASTM/ASME/UNS specification; actual limits may vary depending on product form.

Mechanical Properties: Monel 400 (UNS N04400)

Monel 400 combines good strength with excellent ductility and toughness across a wide temperature range.

Property Typical / Minimum Value
Tensile Strength 550 MPa min
0.2% Yield Strength 240 MPa min
Elongation 35% min
Hardness 150 HB max
Density Approx. 8.8 g/cm³

*Mechanical requirements depend on product form, heat treatment and applicable ASTM/ASME specification. Confirm final values against the material specification used for the VCR fitting component.

Chemical Composition: Monel K500 (UNS N05500)

An age-hardenable nickel-copper alloy combining the corrosion resistance of Monel 400 with substantially higher mechanical strength.

Element Weight Percentage (%)
Nickel (Ni) 63.0 - 70.0
Copper (Cu) 27.0 - 33.0
Aluminum (Al) 2.30 - 3.15
Titanium (Ti) 0.35 - 0.85
Iron (Fe) 2.00 max
Manganese (Mn) 1.50 max
Carbon (C) 0.25 max

*Composition limits are as per the applicable ASTM/ASME/UNS specification; actual limits may vary depending on product form.

Mechanical Properties: Monel K500 (UNS N05500)

K500 offers roughly double the strength of Monel 400 through age hardening while retaining excellent corrosion resistance.

Property Typical / Minimum Value
Tensile Strength 965 MPa min
0.2% Yield Strength 585 MPa min
Elongation 20% min
Hardness 30 HRC max
Density Approx. 8.4 g/cm³

*Mechanical requirements depend on product form, heat treatment and applicable ASTM/ASME specification. Confirm final values against the material specification used for the VCR fitting component.

Applications of Monel VCR Fittings

Engineered for demanding fluid and gas-handling systems where leak-tight sealing, corrosion resistance and long service life are essential.

Oil & Gas

High-temperature, sour-service piping and wellhead systems in upstream operations.

01

Aerospace

Engine components and high-temperature piping systems demanding exceptional heat resistance.

02

Chemical Processing

Handles highly corrosive acids and process chemicals in demanding chemical plants.

03

Power Generation

Used in flue-gas desulfurization and high-temperature power plant piping systems.

04

Marine

Resists chloride attack in seawater and marine process environments.

05

Pollution Control

Suited for scrubber systems and emission-control equipment exposed to acidic gases.

06
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